Cassie.
Tomric has a wide variety of polycarbonate - thermoformed moulds availabel (www.tomric.com) they may provide a compromise between injection and flimsy. Thermoformed polycarbonate may also help with the waste issue you mention.
brian
Cheryl.
Are you familiar with Albert Uster Imports? They have several chocolate lines at different price points and ship nationwide for free with a minimum purchase. Go to www.auiswiss.com or call 800 231 8154 and they can help you.
b
I use a wine fridge when I work at trade shows. I try to get the temp around 10C, which is great for crystallizing chocolate. It won't solve the room probs but it will work once in temper.
b
Peter.
I have had success by spraying the sheet with an airbrush white colored cocoa butter after it comes out of the printer. It adds the white that is missing but even if white isn't prescribed it causes the decoration to "really" pop.
brian